Course Outline

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Sanborn Regional High School

Vocational Studies Department

 

 

Course: Welding Technology

Instructor: Mr. Schoenenberger

Length of Course:  One Semester

Credits: 1 Credit

 

Texts:  Walker, John R.  Modern Metalworking.  Tinley Park, Illinois: The Goodheart-                                    Willcox Company, Inc., 2000.

 

Finch, Richard.   Welder’s Handbook.  New York: HPBooks, 1997.

 

Outcomes:  Students will explore a variety of metalworking processes.  Instruction will be provided in basic system measurement, sheet metal fabrication, and basic welding techniques.  Students will also develop skills and knowledge of the SMAW (stick), FCAW (flux-care wire fed welding) and GTAW (heliarc) processes as used in industry today. Students will also utilize the John Collins writing program to help them become better thinker and writers.

 

Instructional Outcomes:

            Students will be able to:

·        Utilize safe working practice in the classroom

·        Use hand and power tools

·        Understand the terms and definitions used in welding

·        Gain skills in metal fabrication and different types of welding

·        Develop problem solving skills

·        Build on communication skills

·        Gain real world experience

Course Content:

            Course topics will include:

·        Welding Safety

·        Welding Equipment

·        Metal Basics and Heat Control

·        Plasma Cutting

·        Metal Bending

·        Gas Welding

·        Gas Brazing

·        Arc Welding

·        Mig Welding

·        Welding Rods Wire and Flux

·        Welding Projects

 

Course Activities:

·        Students must pass all safety exams with 100 percent

·        Students must demonstrate their knowledge and ability of the welding equipment to be able to use the equipment on their own

·        Students will employ the John Collins writing program

·        Students will be required to complete and study homework assignments

·        Quizzes will be given periodically throughout the course

·        Each student will be required to complete assignments to receive credit

·        Students will be required to keep a portfolio of all work, notes and quizzes

 

 

Special Requirements:

1.      Students must pass all safety exams with 100 percent

2.      Students will bring to class each day: pencil, pen, notebook, portfolio and other material needed to participate.

3.      Students will dress properly:

a.       Sneakers

b.      Boots

c.       Proper shirt

d.      Proper pants

4.      Students will occasionally be required to purchase materials for projects

5.      Late Policies

a.       No homework will be accepted more than one day late.

b.      Missed class time should be made up within two days of an excused absence in order to receive full credit.  It is strongly recommended that missed time be made up because a large portion of the grade is based on lab assignments.

c.       Tests and quizzes must be made up.

 

Technology:

            Students will be required to use technology in this course.  There will be numerous projects that will require students to use the welding equipment.  Students will also be required to use computers and the Internet for research, design, and word processing when necessary.

 

Method of Evaluation:

           

            1.  Homework                                      100 points

            2.  Quizzes/ John Collins writing            100 points

            3.  Tests/ John Collins writing    100-200 points

            4.  Participation/Attendance                  10 points daily

            5.  Lab Work                                       100-500 points

            6.  Final Examination                             100-500 points (20% of grade)

 

 

Welding Timeline

1 Quarter

Introduction: week 1

            Syllabus

Shop Safety: week 2

            John Collins Types 1, 2 (topics to be announced)

            Review

            Safety Test (100%)

Measurement: week 3

             John Collins Type 1 (topics to be announced)

            Quiz

Hand Tools: week 3

            John Collins Types 1, 2, 3 (topics to be announced)

            Review

            Safety Test (100%)

            Tool Identification Quiz

Power Tools: week4

            John Collins Types 1, 2, and 3 (topics to be announced)

            Review

            Safety Test (100%)

            Power Tool Identification Quiz

Machines: week 5

            John Collins Types 1, 2 (topics to be announced)

            Review

            Safety Test (100%)

            Machine Identification and Operation tests (100%)

Plan Reading: week6

            Worksheet

            Quiz

First Project: weeks 7, 8 (project needs to be done before the end of 1st quarter.)

            Creating a tool box with the use of working plan

            John Collins Types 1, 2, 3, 4

Oxyacetylene welding: week 9, 10

            John Collins Types 1, 2 (topics to be announced)

            Review

            Safety Operation Test (100%)

            Worksheets

Arc Welding: week 11

            John Collins Types 1, 2 (topics to be announced)

            Review

            Safety Operation Test (100%)

            Worksheets

Mig Welding / Plasma Cutting: week 12

            John Collins Types 1, 2 (topics to be announced)

            Review

            Safety Operation Test (100%)

 

 

Welding Timeline

2 Quarter

 

Project 2: week 13, 14

            Creating a catapult with the use of their own working plans.

            John Collins Types 1, 2, 3, 4 (topics to be announced)

 

Project 3: week 15, 16, 17

            Students will create their own project with the use of working plan

            John Collins Types 1, 2, 3, 4 (topics to be announced)

 

 

Project 4: week 18

            Students will complete a metal bench and or other ornamental metal work.

            John Collins Types 1, 2, 3, 4 (topics to be announced)

 

 

Final week:

            Students will use this time to review for the final exam.

 

 

Shop time is not reflected in every topic above. Time spent in the
shop is as beneficial to learning as that which takes place in the classroom. Group
learning techniques may be implemented for each of the topic and incorporated at
any time during the semester.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All school policies outlined in the Student Handbook are expected to be followed at all times.

If questions or concerns arise throughout the semester, please do not hesitate to contact me at (603) 642-3341 or by e-mail at Eschoenenberger@SANBORN.K12.NH.US.

 

School District Policies

 

 

 

  • It is expected that within each class/grade, teachers make reasonable efforts to accommodate differences among students and use a variety of instructional methods.
  • The purpose of this course outline is to communicate general expectations and policies to our students and their families. The timelines, point values and activities are offered as guidelines and are subject to change.
  • If you have any questions, comments, or suggestions, please feel free to call the teacher at the school’s office. The telephone number at the high school is 642-3341.

 

 

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Parents and students are required to sign and return the following:

 

 

We have read and understand the course outline for Welding Technology for the 2003-2004 school year.

 

 

Students Signature                                                                                Date

 

 

 

Parent signature                                                                                    Date

 

 

 

Parent signature                                                                                    Date

This will be collected for a homework assignment